Combining decoration and functionality
In-mould decoration (IMD) is a process that combines the decoring and injection moulding of plastic parts in a single step. It involves placing a pre-printed endless film or single picture film into a cavity, and then injecting melted plastic above the film to create a finished part. This creates a seamless, high-quality decoration. Furthermore, IMD can be combined with IML (In-Mould Labelling) to produce touch panel interactive functionalities. Thus, this process is commonly used in the automotive, appliance, and consumer electronics industries.
- Printed foil carrier (rollstock) is positioned in the tool area
- Fixing and adjusting the film carrier via clamping frame and vacuum
- Mould closes and injection process starts
- Lacquered layers of the carrier film bond with the plastic material through pressure and temperature
- Removal of the finished part
Cost-effective - reduced production time and costs by combining decoration and moulding into a single step
High-quality decoration - pre-printed films result in a decoration, resistant to wear and tearhigh-quality, seamless
Improved part durability - resistance to fading, by providing an additional layer of protection
Reduced environmental impact - reducing waste by eliminating additional decoration steps, such as painting or printing
- Automotive components (e.g. decorative panels, consoles, door trims, car keys)
- Telecommunication articles (e.g. handhelds, telephones)
- IT products (e.g. computer housings, printer chassis)
- High-quality household appliances (e.g. designer coffee machines, washing machines)
